Material types

Zinc-
Magnesium

Background image for Zinc-</br>Magnesium

MANUFACTURING PROCESS

ZincMagnesium is a cost-effective alternative to conventional hot-dip galvanized sheet metal. By adding small amounts of magnesium and aluminum to the zinc layer, the zinc layer on the finished sheet metal can be halved. This means reduced use of zinc resources, reduced environmental impact and better weldability and scratch resistance. The unique coating layer forms a stable barrier against corrosion, which provides superior corrosion protection even in exposed environments. ZincMagnesium has a surface hardness that contributes to less spalling and less friction during deep drawing and roll forming. ZincMagnesium is manufactured in thicknesses of 0,40 to 2,50 mm.

Steel grades

Mild steel:
Used when forming and pressing properties are more important than strength properties. Available in grades DX51D to DX56D.

Structural steel:
Used in the construction industry.

High-strength steel:
Offers good potential for weight savings.

Micro-alloyed steel:
Combines high strength with good formability. It has consistent strength properties and is intended for simpler pressing and forming operations.

Mechanical properties – mild steel

EN 10346:2015 Yield strength Re
(N/mm²)
Tensile strength Rm
(N/mm²)
Elongation
A80 min. (%)*
DX51D – 270-500 22
DX52D 140-300 270-420 26
DX53D 140-260 270-380 30
DX54D 120-220 260-350 36
DX56D 120-180 260-350 39

Values are based on samples taken across the rolling direction.
*) For t ≤ 0,70 mm a value two units lower applies.

Mechanical properties – structural steel

EN 10346:2015 Yield strength Re
min. (N/mm²)
Tensile strength Rm
min. (N/mm²)
Elongation
A80 min. (%)*
S220GD 220 300 20
S250GD 250 330 19
S280GD 280 360 18
S320GD 320 390 17
S350GD 350 420 16

Values are based on samples taken along the rolling direction.
*) For t ≤ 0,70 mm a value two units lower applies.

Mechanical properties – high-strength micro-alloyed steel

EN 10346:2015 Yield strength Rp0,2
(N/mm²)
Tensile strength Rm
(N/mm²)
Elongation
A80 min. (%)*
HX260LAD 260-330 350-430 26
HX300LAD 300-380 380-480 23
HX340LAD 340-420 410-510 21
HX380LAD 380-480 440-560 19
HX420LAD 420-520 470-590 17

Values are based on samples taken across the rolling direction.
*) For t ≤ 0,70 mm a value two units lower applies.

Surface coating

The amount of zinc on the sheet is specified in weight classes, of which the most common is ZM140. The number 140 refers to the combined weight of the coating in g/m² on both sides of the sheet, based on a so-called triple-spot test. A single-spot test allows a slightly lower weight.

Surface coating

Weight class Zinc weight, incl. both sides (g/m²) Zinc coating thickness per side*
(µm)
Triple-spot test min. Single-spot test min.
ZM100 100 85 7
ZM140 140 120 10
ZM200 200 170 14
ZM275 275 235 20
ZM310 310 265 24

*) The zinc thickness is calculated based on the minimum values for the triple-spot test (1 µm = 7,14 g/m²)

Surface

Surface quality

A (Normal surface) Minor pores, variations in the spangle pattern, dark spots, streaks and small passivation marks are permitted. Stretcher-strain marks and zinc run-off marks may occur.
B (Improved surface) Skin-passed material. Minor defects such as stretcher-strain marks, skin-pass marks, scratches, indentations, spangle pattern, zinc run-off marks and faint passivation marks may occur. The surface is free from pores.

Surface treatment

C Chemical passivation (chrome-free)
O Oiling

Thickness tolerances

Thickness tolerances, according to EN 10143:2006 (the following tolerances apply to steel grades with a yield strength below 260 N/mm²)

Nominal thickness (mm) Thickness tolerances for nominal width (mm)
≤ 1200 > 1200 ≤ 1500 > 1500
≥ 0,35 ≤ 0,40 ± 0,04 ± 0,05 –
> 0,40 ≤ 0,60 ± 0,04 ± 0,05 ± 0,06
> 0,60 ≤ 0,80 ± 0,05 ± 0,06 ± 0,07
> 0,80 ≤ 1,00 ± 0,06 ± 0,07 ± 0,08
> 1,00 ≤ 1,20 ± 0,07 ± 0,08 ± 0,09
> 1,20 ≤ 1,60 ± 0,10 ± 0,11 ± 0,12
> 1,60 ≤ 2,00 ± 0,12 ± 0,13 ± 0,14

For yield strength ≥ 260 to < 360 N/mm² tolerances are increased by 15 – 20%.
For yield strength ≥ 360 to ≤ 420 N/mm² tolerances are increased by 30 – 40%.
Tighter tolerances available at an additional cost.

Width tolerances

Width tolerances, according to EN 10143:2006

Nominal width


w
Normal tolerances (mm)
Under Over
w ≤ 1200 0 +5
1200 < w ≤ 1500 0 +6
1500 < w ≤ 1800 0 +7
w > 1800 0 +8

Wide range of materials

We offer a wide range of material grades, including hot-rolled, cold-rolled, hot-dip galvanized, Aluzinc, zinc-magnesium, electro-galvanized, Corrender, and coated materials. Material samples and test certificates can also be provided to document both mechanical and chemical properties.

Wide range of materials

Feel free to contact us for more information or to request a quote. Call us at 0479-196 00 or fill out the form below, and we will get back to you shortly.






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